Finding You The Best Metal Band Saw For Your Needs

Posts Tagged ‘Metal Blade’

How to Use a Metal Band Saw Correctly?

Sunday, November 29th, 2009

The Metal Band Saw: A Safety Review

The Band saw – An Excellent Cutting Tool

One of the main power tools that metalworkers use is a metal band saw. In fact, it’s hard to fathom doing most metal cutting tasks without this machine. The cutting tool has a band that is affixed to two or three rotating wheels. Because the teeth on the blade of this type of band saw are small and evenly distributed, the band saw can provide consistent cutting action. What makes either a horizontal or vertical metal band saw ideally suited to cutting is the fact that the saw is able to grind through metal at a swift rate of speed.

Safety Considerations

However, the superior cutting action of the saw and the speed at which it operates can also pose some safety concerns when you’re operating it.

Dress with Safety in Mind if You’re Going to Use a Band saw

Needless to say, when working with a band saw or any wood or metal cutting band saw blades, you must practice certain precautions. For example, when working with a  horizontal or vertical band saw, make sure that the clothes you’re wearing, such as your shirt, does not have loose sleeves that could become tangled up in the machinery. Also, ties or bandannas can be a hazard as well. In addition, jewelry should not be worn while you’re operating any type of power saw. Therefore, never wear any loose chains or bracelets when you’re doing any wood or metal cutting.

Wear the Proper Safety Glasses

Safety goggles are also a necessity. In fact, this is an item you should always wear when you’re working with a band saw or similar piece of power equipment. A band saw’s blade is capable of moving at an exceptionally high rate of speed; therefore, it’s imperative you wear the proper safety glasses to keep any scraps of metal or splinters of wood out of your eyes. When doing any type of metal work or wood cutting, you’re apt to distribute a fairly good amount of sharp debris, even if the job takes only a short amount of time. As a result, an easy woodworking or metal cutting task can turn into a major mishap if you don’t wear any type of eye protection. Therefore, whether your woodworking or metal cutting project lasts five minutes or takes up a good part of the day, make sure you are wearing goggles.

Check for Defects

Of course, before working with your band saw, you should check for any kinds of defects. Examine the wheels, guides and blocks of the equipment before you begin to work. If you see that they need adjustment or repair, then you’ll have to maintenance the machine or replace the part before a project can proceed.

Don’t Drink and Operate any Type of Power Machinery

Also, you shouldn’t operate your band saw machine if you’ve been drinking. The blades are too sharp and the velocity created by the saw is too great to take chances in this regard.

Stay Safe

According to the Consumer Product Safety Commission almost 4,000 people were injured in band saw injuries in 2003. Therefore, it’s imperative to make safety a priority when using a band saw or any kind of power machinery. Don’t become one of the statistics.

How Do You Cut With A Metal Band Saw?

Sunday, November 29th, 2009

The Metal Band Saw: Cutting Metal

The Ultimate Piece of Equipment for the Metalworker

It’s exciting to purchase a metal band saw for the first time, especially if you’re serious about metal cutting as a hobby or a trade. To get optimum use out your band saw, there are metal cutting guidelines that must be followed with respect to cutting and safety.

Cutting Metal – Becoming an Expert

To operate a band saw, you need to  become well-versed in cutting the various types of metals and should know which type of metal cutting band saw blade to use. Metals can include various shapes and sizes and be used for a number of reasons. For metal cutting purposes, you may be dealing with items such as pipe, tubes, square shapes, rounds, channels and angles.  Material types may include stainless steel, carbon steel, bronze, aluminum as well as various alloys or metals.

Make Sure You Use the Right Blade

Although you may believe that the blades for all metal band saws can be used on the same kinds of metal materials, you are wrong. For example, you can’t use the same blade on stainless steel that you would on aluminum. Because stainless steel is a heavier metal, it requires a blade that is specifically designed for this purpose. Therefore, make sure that you’re using the right blade for your metal saw or you will have to pay more for it than you first bargained.

Secure Materials for Metal Cutting with a Vice

Metal blades for band saws are different than wood blades because they have smaller teeth. In addition to selecting the proper blade, you’ll also want to make sure you’re purchasing a saw that possesses the right speeds for feeding as well as cutting materials. It’s important, when using a metal saw, that you avail yourself of some type of clamp to hold the material in place while you’re cutting. Wood doesn’t necessarily have to be clamped down as you can move the wood piece through the saw without too much of a problem.

Keeping the Peace

If you don’t want to end up having a fight with your metal band saw, then it’s best to make sure you have a vise for proper cutting. Also, a horizontal or vertical metal saw requires a cooling agent to cool the blade. Because metal is cutting metal, a lot of friction, and, therefore, heat is created.

Staying Safe

Make sure you’re equipped with the proper safety accessories as well. The use of goggles and ear plugs are both necessary. A dust mask is needed too. When you’re cutting metal or wood, you’ll produce a lot of sharp debris; therefore, it’s essential you have certain safeguards in place.

Adjust the Machine and Check for Defects

Before using your machine, make sure that it is free from any mechanical defects. Check the blocks, guards and tires on your machine. Make certain that everything is properly set and that the machine is in good shape before starting any project, no matter how large or small.

Keep the above information in mind if you want a band saw that will work for you for a very long time.

What Exactly Is A Metal Band Saw?

Sunday, November 29th, 2009

The Metal Band Saw – Making Safety Key

Metal Band Saw Blades

Using a metal band saw to cut metal is a whole different proposition than using a band saw for wood cutting purposes. For one thing, the metal band saw blade has smaller teeth than its wood blade counterpart. A wood band saw blade has larger teeth that are spaced out further apart. Also, when you use a band saw to cut metal, you need a vice or clamp to hold the metal in place. If you don’t have any kind of vice or support, you shouldn’t even think about using this kind of machinery. Not only will you be putting your own safety in jeopardy but you’ll be risking the safety of others. A metal band saw, given that it cuts metal at a high rate of speed, throws out a lot of sharp, metal debris. Therefore, safety must be made a priority whenever you’re using this kind of machinery.

Wear Goggles

For one thing, you should always wear goggles or the proper safety glasses before you operate the machine. As stated, you can get metal in your eyes if you don’t wear the appropriate eyewear. In addition, make sure you have hearing protection available as well. Not only does the machine produce a great deal of dust, whether you’re cutting wood or metal, it also can be quite noisy. Therefore, it’s imperative that you protect your hearing and wear earplugs or similar kinds of protection.

Preventative Measures

It’s best to implement certain measures then before you begin any project. Make certain you understand everything you read in the owner’s manual that comes with your metal cutting band saw machine. Inspect the saw for any type of damage. You should also make the proper adjustments and examine the guides, bearings and electrical plug and cord. If you find any problems, don’t use your band saw until they have been fixed. It’s also beneficial to affix a red “Do Not Use” tag on the saw when the replacement of parts or repairs are being made.

Safety Measures

When operating your band saw, wear, as stated, the proper safety gear. In addition to the appropriate eyewear and ear protection, you’ll also want to wear a dust mask. Don’t wear any loose sleeves or jewelry around the equipment. Also, don’t start a band saw with your cutting piece next to or touching the blade. Keep your fingers at least a couple inches from the blade of the saw too. Because approximately 90% of band saw accidents result in finger and hand injuries, this is a vital piece of information to know. In addition, make sure you fully shut off the band saw and wait for the blade to completely stop before cleaning the saw. Unplug the electricity or the cord before working on the machine and making adjustments. Cleaning the band saw and the surrounding area after you’re done with your project is also is helpful in making the environment more safe and secure.

Whether you are using a horizontal or vertical band saw made for cutting metal or wood, make safety key to its operation.